What Are the Different Types of PET Preforms Used in Cosmetic Packaging?

by | Jul 29, 2025 | Articles

PET preforms play a vital role in cosmetic packaging. But not all preforms are the same. Choosing the wrong type may affect sealing, appearance, and compatibility. In this article, I’ll break down the key types and help you understand what suits your product best.

PET preforms for cosmetic packaging are commonly categorized by neck finish (e.g., 28mm PCO, 38mm standard), gram weight (from 10g to 70g), and resin type (virgin PET vs recycled rPET). Other classifications include hot fill vs cold fill types, wide mouth, ROPP, and Alaska styles. Each serves unique performance needs, from seal strength to clarity and shape adaptability.

Now let’s explore each PET preform category in more detail, and compare how China and overseas markets approach design and production differently.

What Are the Common Types of PET Preforms?

There are several industry-standard PET preform types used in cosmetic packaging, especially for bottles and jars. Here are the most common:

  • PCO Preforms – Ideal for pumps or spray tops with a 28mm neck finish. Common in lotions and toners.
  • CTC and BPF Preforms – Mostly used in beverage bottles, but some lightweight versions are adapted for cosmetics.
  • ROPP Preforms – Suitable for threaded aluminum caps. Used in premium glass-look cosmetic bottles.
  • Hot Fill Preforms – Designed for filling at high temperatures, though less common in cosmetics.
  • Wide Mouth Preforms – With neck sizes from 38mm to 63mm, perfect for creams, gels, and powders.
  • Alaska Preforms – A specialized design with a short neck and wider shoulder, giving a premium look.

These fall under broader categories listed in Types of PET Preform neck size and Types of preform search queries. Having the right neck finish ensures compatibility with closures and dispensers.

How Are PET Preforms Classified by Neck Type and Weight?

Neck finish and gram weight are key factors when selecting a preform:

  • Neck Size: 28mm PCO, 38mm standard, 48mm wide mouth, and custom finishes. Each suits different pumps or caps.
  • Weight Range: Cosmetic preforms can range from 10g to 70g, depending on bottle volume and wall thickness.
  • Examples: A 38mm Neck PET Preform may weigh around 25g and is common for cream jars.

You can often find specifications in downloadable catalogs like “PET preform Neck types pdf” or “Types of PET preforms for cosmetics packaging pdf”.

Virgin PET vs Recycled PET: Which Is Better for Cosmetics?

PET preforms are made either from virgin PET resin or recycled PET (rPET). Here’s how they compare:

  • Virgin PET: Offers better clarity, stability, and consistency. Often required for luxury cosmetic packaging.
  • Recycled PET (rPET): Eco-friendly and cost-effective, though may show slight color tint or surface variations.

For high-end cosmetic brands, virgin resin is still dominant. However, global pressure for sustainability is pushing more brands to adopt 100% rPET solutions. Manufacturing equipment such as the PET preform injection molding machine needs to be calibrated differently depending on resin type.

What Is an Example of PET Packaging in Cosmetics?

Common cosmetic products using PET preforms include:

  • Toner and essence bottles with fine mist pumps
  • Serum containers with dropper closures
  • Moisturizer jars made from wide-mouth preforms
  • Transparent shampoo or body wash bottles

These applications prioritize transparency, durability, and compatibility with skincare formulas.

What’s the Difference Between PET and HDPE Packaging?

While both PET and HDPE are used in cosmetic packaging, they serve different purposes:

  • PET: Offers high clarity, making it ideal for transparent bottles and a premium appearance.
  • HDPE: More chemically resistant and opaque, often used in medicinal creams or industrial-looking packaging.

PET is the clear choice (literally and figuratively) for products where branding and shelf appeal matter.

How Do China’s PET Preforms Compare with Overseas Products?

Let’s break this into a few key points:

Feature China PET Preforms Overseas PET Preforms
Cost Generally lower due to mass production Higher due to labor and raw material costs
Customization Highly flexible, short lead times for molds Often limited, especially for small orders
Mold Precision Mid to high quality, varies by supplier Very consistent, particularly in EU/Japan
MOQ Lower, suitable for startups Higher, favors established brands
Brands Examples include KGI Preforms, Xingyuan Examples: Retal, Petainer, Husky

If you’re looking to scale quickly and cost-effectively, China is often more flexible. For ultra-premium products, European and Japanese preforms are more consistent in precision and finish.

What Is the Significance of AA Level in PET Preforms?

AA stands for Acetaldehyde, a byproduct of PET production that can cause an unwanted odor or taste. While it’s mainly a concern in food-grade bottles, some cosmetic brands also monitor this level.

  • Water bottles require <3ppm AA
  • Cosmetic preforms generally accept <8ppm
  • High AA levels can interact with sensitive formulas (e.g., natural ingredients)

Choosing a supplier with proper AA control ensures product stability and customer safety.

Conclusion

PET preforms vary more than you think—from shape to resin quality. Whether you’re sourcing in China or abroad, understanding these differences helps avoid costly mistakes. Have a question or need sourcing advice? Leave a comment and let’s talk!

 

With over 20 years of expertise, Xingyuan Plastic is a trusted Chinese manufacturer specializing in cosmetic packaging materials, particularly plastic containers (PET, PP, acrylic). We deliver end-to-end solutions from custom design and R&D to production, offering diverse products like airless bottles, skincare bottles, hair care bottles, and sustainable packaging (recyclable/PCR plastics). Our ISO-certified facilities ensure strict quality control, compliance with global standards, and on-time delivery, while our free design services help brands align packaging with market trends. Catering to skincare, makeup, and haircare industries, we combine innovation, agility, and eco-conscious practices to empower startups and established brands worldwide. Partner with us for reliable, cost-effective packaging that elevates your brand’s identity.