How SPF Works in Sunscreen: Industry Insights on Packaging and UV Protection

by | Mar 3, 2025 | Articles

Using sunscreen is essential for UV protection, but what does SPF really mean? SPF (Sun Protection Factor) determines a sunscreen’s ability to shield against UVB rays, while broad-spectrum formulas protect against UVA as well. However, packaging design can impact SPF effectiveness, affecting its stability and performance.

What Does SPF Mean?

SPF (Sun Protection Factor) measures how well a sunscreen protects against UVB rays, which cause sunburn. UVA rays, on the other hand, contribute to premature aging and deeper skin damage. “Broad-spectrum” sunscreens shield against both UVA and UVB. While SPF numbers indicate protection duration, improper packaging can degrade active ingredients, reducing effectiveness. Packaging choices, such as airless pumps and opaque tubes, help maintain SPF stability by minimizing exposure to light, air, and heat.

SPF 50 sunscreen tubeNow that we understand SPF and its role in UV protection, let’s explore its industry standards, how to interpret SPF labeling, and why packaging plays a crucial role in preserving sunscreen effectiveness.

What Does SPF Mean?

SPF is a numerical measure of how much UVB radiation a sunscreen can block. Here’s how it works:

  • SPF 30 allows 1/30th of UVB rays to reach the skin.
  • SPF 50 allows 1/50th of UVB rays to penetrate.
  • Higher SPF doesn’t mean stronger protection—just longer coverage.

For example, an SPF 30 sunscreen filters out approximately 97% of UVB rays, while SPF 50 blocks around 98%. Beyond SPF 50, the difference in protection is minimal, but the formulation might become thicker or greasier.

Understanding UVA vs. UVB: What’s the Difference?

  • UVB rays (shortwave ultraviolet) cause sunburn and skin cancer.
  • UVA rays (longwave ultraviolet) penetrate deeper, leading to premature aging, wrinkles, and hyperpigmentation.
  • A broad-spectrum sunscreen protects against both.

Without UVA protection (PA rating in some countries), users may still experience skin aging and DNA damage despite using SPF products.

Industry Standards for SPF Labeling

SPF regulations vary globally. Here’s how different markets approach labeling:

  • FDA (USA): A product must provide broad-spectrum protection to claim anti-aging benefits.
  • EU & ASEAN Regulations: Sunscreens below SPF 6 cannot be marketed as sun protection, while SPF values over 50 should be labeled as SPF 50+.
  • PA Rating (Asia): Indicates UVA protection with a scale of PA+, PA++, PA+++, and PA++++.

For brands, understanding international SPF labeling laws is crucial to ensure compliance and consumer trust.

The Impact of Packaging on SPF Effectiveness

Sunscreen formulation is highly sensitive to external factors. Packaging directly impacts the stability and efficacy of UV filters.

UV Exposure & Light Sensitivity

  • Chemical UV filters (e.g., avobenzone, oxybenzone) degrade when exposed to light.
  • Solution: Opaque tubes or airless pumps help maintain stability.

Air & Oxidation

  • Ingredients like zinc oxide and titanium dioxide can oxidize, reducing effectiveness.
  • Solution: Air-tight dispensers prevent oxidation, maintaining SPF integrity.

Heat Sensitivity

  • High temperatures degrade sunscreen formulations.
  • Solution: Avoid transparent plastic bottles, which can trap heat. Aluminum tubes or vacuum-sealed pumps are ideal.

Brands investing in better packaging solutions can extend product shelf life and maintain SPF performance for consumers.

Why Do Some Sunscreens Only List SPF and Not PA?

Some sunscreens only display SPF without mentioning PA ratings (UVA protection). This is common in the US, where PA labeling is not required.

However, without a PA rating, the product may lack sufficient UVA protection, which is crucial for anti-aging and skin health.

Consumers should look for “broad-spectrum” labeling to ensure full protection.Conclusion

Choosing the right sunscreen isn’t just about SPF—it’s about broad-spectrum protection and stable packaging. Opaque, airless packaging ensures sunscreen remains effective. For brands, understanding SPF labeling and packaging regulations is essential for consumer trust. Always check SPF, PA ratings, and packaging design for reliable sun protection.